Aluminum Casting

Aluminum Alloys include:

319

356 | A356 (T6)

535

712

771

ZA-27

Aluminum Melting Facilties Include: 

7 Electric Resitance Furnaces - 2400 lb Capacity / EA

1 Natural Gas Fired Furnace - 600 lb Capacity

2 Metal-Flux Degassing Rigs

Brass & Bronze Casting 

Alloys include:

836 Lead Free Brass (89833 and/or 89836)

956 Silicon Bronze

848 Lead Free Brass

954 Aluminum Bronze

955 Aluminum Bronze

801 Pure Copper

We can furnish a full alloy list upon request

Melting Facilties Include 

3 Lift Swing Induction Furnaces 

2 Tilt-Up Induction Brass Furnaces 

Disa Green Sand Molding

Our latest Automated Molding system includes a 20 X 24 Disa molding line. This horizontal molding technology is seriously fast and helps our customers obtain maximum efficiencies to go with economical tooling costs. 

Overall, our automated greensand processes allows for a wide range of volumes - from prototypes to 50,000+ eau's.  

Automated Palmer Air Set 

Our automated Airset line delivers Real-Value when it comes to the complex and the larger-scale casting profiles. Here on the Palmer line we are able to utilize complex core and gating systems to meet the needs of the most complex casting design as well as larger castings that can range up to 400 lbs. Whether it's prototyping or thousands of castings - our automated airset adds a major versatility factor to our casting capability profile. 

Complete Pattern Shop

Fully equipped patternshop

Journeyman patternmakers

Collaboration with your engineers

Casting Design Consultation

Greensand, Airset patterns, Core Boxes

Low cost gating, rigging, & converting of tools

Prototyping, short-run, and production tools.

3-D printed tooling and molding

Secure & fire proof pattern library.

Efficient pattern racking storage

Full CNC

Machine Shop

Facilties include:​

12,000 Sq Ft In-house Facility

30+ Vertical & Horizontal Centers

2 CNC Ziess Contura CMM's

​Automated Tool Crib​

(3) Two Ton Cranes

Proven AIAG Compliant Validation Services Visual Inspection of all Castings

Cellular Manufacturing 

Screen Shot 2020-07-20 at 12.17.51 PM.pn

ISO Quality 

Facilities

Quality Facilities include:​

ISO 9001 : 2015 Certification

APQP

(2) CNC Zeiss Contura CMM's | PPAP Validation

Travel X 27.6", Y 37.4", Z 23.6

Tesa Manual CMM

Proactive & Team Oriented Approach

Continuous Improvement

 
 
 
 
 

© 2023 Berntsen-Foundry

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